What Is Failure Investigation and Analysis? | MTS INDIA
Failure investigation and analysis is the systematic process of determining why a product, component, or material fails to perform its intended function. It helps identify root causes of failure, prevent recurrence, and improve quality and safety.
At MTS INDIA, we specialize in advanced failure analysis in Delhi, Chandigarh, and across India—offering expert diagnostics for industrial, automotive, construction, and metallurgical failures.
Why Is Failure Analysis Important?
Failures—whether in machines, materials, or structures—can result in costly downtime, safety hazards, or product recalls.
Here’s why failure investigation matters:
- 🔍 Pinpoints the root cause of breakdowns
- 🛡️ Prevents future failures and accidents
- 💰 Saves money on repairs, rework, and liability
- 📈 Improves product quality and design
- 📑 Ensures regulatory and client compliance
What Are the Steps in Failure Investigation and Analysis?
A proper failure analysis typically involves the following phases:
1. Failure Data Collection
- Visual inspection
- Operating conditions
- Service history
2. Fractography & Microscopy
- Use of SEM (Scanning Electron Microscopy)
- Examining fracture surfaces, wear, corrosion
3. Material Testing
- Tensile, hardness, and impact tests
- Microstructure analysis and chemical composition
4. Root Cause Identification
- Metallurgical assessments
- Load, stress, and fatigue analysis
5. Recommendations & Reporting
- Preventive measures
- Design or material changes
- Quality control strategies
🔗 Learn more about MTS INDIA’s failure testing services
Where Can You Get Expert Failure Analysis in Delhi & Chandigarh?
If you’re based in North India, MTS INDIA offers accredited laboratories for failure analysis in Delhi and failure analysis Chandigarh, serving:
- Manufacturing industries
- Construction companies
- Aerospace and automotive firms
- Power and infrastructure sectors
We combine metallurgical testing with field experience to deliver accurate, reliable diagnostics.
What Types of Failures Can Be Investigated?
Failure analysis can be applied to a wide range of materials and scenarios:
| Type of Failure | Common in |
| Fatigue Cracking | Shafts, turbines, machine parts |
| Corrosion | Pipelines, tanks, automotive parts |
| Overloading or Impact | Structural beams, joints, welds |
| Creep and Wear | High-temp components, gears |
| Manufacturing Defects | Castings, forgings, welded structures |
What Tools Are Used in Failure Investigation?
MTS INDIA uses state-of-the-art equipment such as:
- Scanning Electron Microscope (SEM)
- Optical microscopy
- Spectrometry (for material composition)
- Ultrasonic and radiographic testing
- X-ray diffraction (XRD)
This allows us to dig deep—literally—to reveal flaws invisible to the naked eye.
What Are the Pros and Cons of Failure Investigation?
| Pros | Cons |
| Prevents future damage or loss | May involve downtime for inspections |
| Enhances safety and reliability | Initial cost of testing |
| Supports R&D and product improvements | Needs access to failure samples/data |
| Identifies supplier or process issues | Requires skilled lab expertise |
💡 The long-term benefits of accurate failure analysis always outweigh the initial cost.
Real-Life Case Study: Failure Analysis in Delhi
Client: A manufacturing unit in Noida reported frequent shaft breakages in their assembly line.
Process by MTS INDIA:
- Collected broken shaft samples
- Conducted SEM and microstructure tests
- Found micro-cracks due to improper heat treatment
- Suggested changes in supplier’s QC process
Result: Shaft failure rate reduced by 90% within 3 months.
✅ Real value. Real results. That’s failure analysis in Delhi, delivered by MTS INDIA.
Key Takeaways
- 🔬 Failure investigation and analysis helps identify why materials or parts fail.
- 🏭 MTS INDIA offers expert failure analysis in Delhi and Chandigarh.
- 🧪 Tools like SEM, hardness testing, and metallography are used for deep diagnosis.
- 🛠️ It’s essential for manufacturers, construction, and automotive industries.
- ✅ Prevents repeat failures and improves product quality long-term.
Related Services by MTS INDIA
Frequently Asked Questions (FAQ Schema-Friendly)
Q1: What is failure investigation and analysis?
A: It is the process of identifying the root cause of component or material failure using testing, microscopy, and mechanical analysis.
Q2: What industries need failure analysis?
A: Manufacturing, aerospace, construction, automotive, and power sectors often rely on failure analysis to prevent critical breakdowns.
Q3: Does MTS INDIA offer failure analysis in Delhi and Chandigarh?
A: Yes. MTS INDIA provides full-service, accredited failure analysis labs in both cities with fast turnaround and accurate results.
Q4: What tools are used in failure investigation?
A: SEM, spectroscopy, XRD, tensile testing, and metallography are common tools used to diagnose failure causes.
Q5: How long does a failure analysis report take?
A: Depending on complexity, reports can be delivered within 3–7 working days.
Need expert failure analysis in Delhi or Chandigarh?
Contact MTS INDIA today to schedule your material failure investigation with India’s trusted metallurgical lab.
