Understanding Corrosion: A Silent Threat

Corrosion is the chemical or electrochemical degradation of materials due to interaction with environmental elements such as moisture, chemicals, salt, gases, or acids. Though common, corrosion is far from harmless. It leads to:

• Reduced structural integrity
  
  
• Equipment malfunction or failure
  
  
• Costly repairs or unplanned downtime
  
  
• Safety hazards and environmental risk
  
  
• Reputational and regulatory impact
  
  

That’s why Corrosion Test and Investigation is not just a maintenance requirement — it’s a strategic step toward ensuring reliability, efficiency, and safety in any industry.

Our Corrosion Test and Investigation Capabilities

MTS India delivers a complete suite of Corrosion Test and Investigation services, combining state-of-the-art lab equipment, decades of metallurgical experience, and a deep understanding of industrial operating conditions.

1. Root Cause Analysis of Corrosion Failures

Corrosion doesn’t happen overnight. It is the result of complex interactions between the material, environment, and operational parameters. Our failure analysts investigate:

• Type of corrosion (uniform, pitting, galvanic, crevice, intergranular, etc.)
  
  
• Source of corrosive agents (chemicals, humidity, cleaning agents, gases)
  
  
• Operational or design issues contributing to corrosion
  
  
• Role of welds, coatings, or treatments in the failure
  
  
• Metallurgical properties that accelerated degradation
  
  

Each investigation is tailored to your application and concludes with a detailed, actionable report.

2. Corrosion Testing of Materials and Coatings

Our lab conducts standardized and customized corrosion testing for:

• Metals and alloys
  
  
• Electroplated and painted surfaces
  
  
• Galvanized or coated components
  
  
• Welds and heat-affected zones
  
  
• Composite materials and hybrids
  
  

We simulate real-world conditions to evaluate the effectiveness of materials and surface treatments using:

• Salt spray testing (ASTM B117)
  
  
• Cyclic corrosion testing
  
  
• Humidity chamber testing
  
  
• Immersion and chemical exposure testing
  
  
• Galvanic corrosion assessments
  
  
• Electrochemical techniques (e.g., potentiodynamic polarization)
  
  

Our Corrosion Test and Investigation processes help validate the performance of materials before they are deployed in aggressive environments.

3. Identification of Corrosion-Causing Contaminants

Our advanced analytical tools enable us to trace corrosion back to specific causes — whether it’s water chemistry, atmospheric pollutants, or process chemicals. We use:

• Scanning Electron Microscopy (SEM)
  
  
• Energy Dispersive Spectroscopy (EDS)
  
  
• Optical microscopy
  
  
• Surface contamination analysis
  
  
• Chemical composition testing (XRF, OES, FTIR)
  
  

By pinpointing the source of contamination, we help prevent recurrence and reduce maintenance costs.

Types of Corrosion We Investigate

Understanding the type of corrosion is crucial to identifying the right prevention strategy. MTS India’s team investigates:

• Pitting Corrosion – small, localized holes on the surface
  
  
• Crevice Corrosion – occurs in narrow gaps or joints
  
  
• Galvanic Corrosion – due to dissimilar metals in contact
  
  
• Intergranular Corrosion – along grain boundaries
  
  
• Stress Corrosion Cracking (SCC) – cracking under tensile stress and corrosion
  
  
• Uniform Corrosion – even material loss across a surface
  
  
• Microbial Influenced Corrosion (MIC) – caused by bacteria or fungi
  
  

Each scenario requires a different investigative and mitigation approach, which MTS India expertly handles.

Industries We Serve

Our Corrosion Test and Investigation services are trusted across a wide range of industries, including:

• Oil & Gas – pipeline corrosion, offshore platform degradation
  
  
• Power Generation – cooling systems, boilers, turbine components
  
  
• Chemical and Petrochemical – storage vessels, heat exchangers
  
  
• Marine – hull structures, propellers, ballast tanks
  
  
• Construction & Infrastructure – bridges, reinforcement bars, water pipelines
  
  
• Automotive & Aerospace – fuel systems, underbody corrosion, fastener integrity
  
  
• Pharmaceutical & Food – corrosion in stainless steel tanks and fittings
  
  

Our corrosion lab is fully equipped to handle both common and complex industrial cases.

Why Choose MTS India for Corrosion Test and Investigation?

At MTS India, we combine scientific rigor with practical insight. Whether you’re evaluating material performance, validating coating systems, or investigating a field failure, we offer a full spectrum of corrosion services backed by:

 ✅ Experienced Metallurgists and Engineers
✅ Advanced Laboratory Infrastructure
✅ Detailed Reports with Root Cause and Prevention Insights
✅ Fast Turnaround Time and On-Site Support
✅ Customized Testing for Industry-Specific Needs

We don’t just diagnose corrosion — we help you prevent it.

Case Study Snapshot

Industry: Power Sector
Component: Boiler Tube
Issue: Unexpected leakage during routine inspection
Findings: Pitting corrosion caused by chloride contamination in feed water
Outcome: Root cause identified; water treatment modified; tubes replaced with more corrosion-resistant alloy
Result: Improved reliability and reduced unplanned downtime

FAQs – Corrosion Test and Investigation

Q1. What standards do you follow for corrosion testing?

We follow internationally recognized standards like ASTM B117, ISO 9227, ASTM G31, and others, depending on the test type and client requirements.

Q2. Can you investigate a corrosion failure at our site?

Yes. MTS India offers on-site failure investigation services. Our engineers can perform visual inspections, collect samples, and conduct portable analysis.

Q3. How long does a corrosion analysis take?

Basic corrosion testing may take 2–5 days. Complex investigations involving multiple tests may take 7–15 business days.

Q4. What deliverables can we expect?

You will receive a comprehensive report including test results, failure modes, root cause analysis, supporting images, and corrective/preventive action recommendations.

Contact MTS India Today

Corrosion doesn’t wait — and neither should you. Choose MTS India’s Corrosion Test and Investigation services to stay ahead of failures, reduce costs, and extend asset life. We help you understand what’s happening beneath the surface — and how to stop it.

📞 Call us at +91 98417 07777

 📧 Email: info@mts-india.in

 🌐 Website: https://mts-india.in/

Trust MTS India to protect your assets from corrosion — scientifically and systematically.